Parameter Optimization for the Improvement of Tribological Behavior of Textured Tapered Roller Bearings

To enhance the operational stability and service life of tapered roller bearings (TRBs), this study investigates the application of surface texturing technology using laser marking to fabricate micro-dimples with controlled diameters and distributions on the TRB outer ring. An orthogonal experimental design was implemented to systematically evaluate the effects of three key dimple parameters—diameter, depth, and angular distribution—on the tribological performance under starved lubrication. The results demonstrate that the textured surfaces significantly improve friction-reducing performance and wear resistance. Optimal dimple parameters (diameter: 200 μm, depth: 10 μm, angular interval: 0.9°) were identified, achieving a 43.6% reduction in the average coefficient of friction (COF) and a 75.7% decrease in wear loss compared to smooth bearings. These findings would offer a practical approach to enhancing the durability and operational reliability of TRBs in industrial applications.