A Surface Determination Technique for Dimensional and Geometrical Analysis in Industrial X-ray Computed Tomography

Abstract Industrial X-ray computed tomography (XCT) is a nondestructive technique that can measure workpieces with non-accessible internal features or multimaterial components and assess the dimensional properties of assemblies in assembled states. Surface determination is one of its most crucial steps, which consists of determining boundary surfaces between a solid material and the surrounding air or between different solid materials. It allows for extracting surface points and assessing different features of the object from the data acquired through XCT scans. This task is particularly complex because of challenges associated with material properties, artefacts and noise. The main objective of this work is to assess not just the dimensional but also the geometric characteristics of industrial parts, which requires a more accurate definition of surface points. Therefore, we propose a new surface determination technique (SDT) in XCT to achieve subvoxel accuracy in determining surface points. We demonstrated the effectiveness and stability of our method by comparing it with other SDTs documented in the literature or with results from commercial software. The validation involved measuring various attributes, such as diameter, cylindricity and flatness, of a multi-stepped aluminium part calibrated by a coordinate measuring machine.