Study about Influencing of Printing Process on Gravure Printing Ink Transfer

Abstract. Gravure printing has the characteristics including thick ink layer, bright and homochromatic color, rich and sharp tone, and strong stereoscopic impression. In the packaging-printing field, gravure printing gets more and more attentions. But in the region of gravure printing process, the study on gravure printing ink transfer is not as deep as offset print. Most researches just stay in the level of qualitative analysis, but the quantitative analysis researches are still insufficient. The factors which impact gravure printing ink transfer are not only the volume of engraving ink cell, but also printing process. In this paper, gravure printing ink transfer is analyzed quantitatively from the point of views of gravure printing pressure, printing speed, scraping blade pressure and ink viscosity. The following research has been done in this paper. Firstly, electronic engraving machine is used to engrave eight different area ink cells by 45° ink cell angle and 70lpc screen line number on the same gravure roller. Secondly, gravure proofing machine is used to make proofs in different process conditions. Thirdly, density meter is used to determine density of cell ink, and balance is used to determine the weight of ink which moves from the plate onto the paper. Finally, to analyze the influence of different printing processes on gravure printing ink transfer. The research results show that gravure printing ink transfer is influenced certainly by different printing processes. Printing process has a certain influence on the gravure printing ink transfer, and the influence degree of different dot area rate of cell is different. The doctor blade pressure and ink viscosity influence greatly gravure printing ink transfer.