An in situ micro-indentation apparatus for investigating mechanical parameters of thermal barrier coatings under temperature gradient

Premature failure of thermal barrier coatings (TBCs) under a temperature gradient is an overriding concern in many applications, and their mechanical parameters are essential to failure analysis. In this study, an in situ micro-indentation apparatus, including a heating module, cooling module, and micro-indentation module, was developed to study the mechanical parameters of TBCs with a temperature gradient. The upper surface of the TBC was heated by radiation to simulate high-temperature service conditions, and the bottom surface was gas-cooled. Different temperature gradients are obtained by changing the velocity of the cooling gas. The temperatures through the thickness of the TBCs were analyzed by numerical simulations and experiments. During exposure to the temperature gradient, micro-indentation tests of the TBC samples were conducted to obtain their mechanical parameters. In situ micro-indentation tests at different cooling gas flow rates (0, 20, and 40 l/min) were performed on the TBCs. The elastic modulus and stress evolution of the TBCs were extracted by analyzing the load-displacement curves at different gas velocities. The elastic modulus remains almost constant with increasing velocity while the stress difference increases.