A Three-Dimensional Fiber-Network-Reinforced Composite Solid-State Electrolyte from Waste Acrylic Fibers for Flexible All-Solid-State Lithium Metal Batteries

The large amount of waste chemical fiber textiles that exists has posed pressure on the sustainable development of the natural environment and of society. Therefore, it is of great importance to increase the added value of waste chemical fiber textiles and expand their applications in other fields. Herein, acrylic yarn from waste clothing is used as the raw material to construct a three-dimensional (3D) acrylic-based ceramic composite nanofiber solid electrolyte. The electrochemical properties of batteries based on this solid electrolyte are also investigated. We found that the fabricated composite electrolyte has good performance in lithium ion conduction and electrochemical stability because of its 3D acrylic-based ceramic composite fiber framework. The introduction of this composite electrolyte to a lithium symmetric battery enabled the battery to circulate stably for 2350 h at 50 °C without short-circuiting. In addition, all-solid-state batteries using a LiFePO₄ cathode exhibited high reversible capacity. Lastly, a flexible lithium metal pouch battery was able to operate safely and stably under extreme conditions. This work demonstrates a strategy for upcycling waste textiles into ion-conducting polymers for energy storage applications.