Improved ballistic performance of a continuous-gradient B4C/Al composite inspired by nacre

Functionally gradient materials (FGMs) primarily composed of a discretely layered structure with relatively sharp macroscopic interfaces are highly susceptible to interlayer failure under impact loading. Nacre is regarded as a model system for lightweight armor with high impact-resistant performance owing to its multiple length-scale and gradient structures. However, the simultaneous translation of both structural features into artificial assemblies remains challenging. Herein, we constructed new B4C/2024Al FGMs with eliminated sharp interfaces, which reproduced the hierarchical and gradient architectures of nacre. A combined experimental and numerical approach was employed to investigate the protective mechanisms of nacre-like FGMs subjected to 7.62 mm armor-piercing incendiary bullet, and two homogeneous composites were also tested under the same conditions for comparison purposes. The FGMs exhibited improved performance to resist ballistic attacks and maintain integrity compared with the uniform structures. As the ceramic contents decreased along the thickness, the energy dissipation mechanisms transitioned from eroding projectile to plastic deformation. The toughness gradient and varying energy dissipation modes prevented the formation of crushed cones at the ceramic-rich layers. The nacre-like structure created several extrinsic toughening mechanisms, which led to the increased energy-absorbing capability of the target. Meanwhile, the eliminated abrupt interfaces avoided the occurrence of interlayer tearing by diminishing the tensile wave strength and the sudden change of wave impedance, which prolonged the projectile-target interaction period and strengthened the eroding effect on the projectile. The present study opens new opportunities to design advanced lightweight FGMs armors with high impact-resistant protective performance.