Cu- and Ce-doped MnCo2O4 spinel coatings on ferrite interconnects by electrophoretic deposition

MnCo2O4 spinel coating is considered as one of the most promising protective coatings on the surface of ferritic stainless steel interconnects in solid oxide fuel cells (SOFCs). And the doping of metallic elements and active rare earth elements may further improve the electrical conductivity and antioxidant properties of spinel coatings. In this work we firstly prepare the Cu-doped and Ce-doped MnCo2O4 spinel coatings (abbreviated as MCCu, MCCe) on the surface of SUS430 substrate by Sol-Gel and electrophoretic deposition methods. The optimal doped ratio of Cu and Ce based on the results of oxidized mass gain and area-specific resistance (ASR) tests are determined respectively. Then we deposit Cu-Ce co-doped MnCo2O4 spinel coatings (abbreviated as MCCuCe) accordingly. The successful deposition of the target modified spinel coating on the substrate surface is confirmed using SEM-EDS, XRD, XPS characterization. The performance test results of the MCCuCe coating on the SUS430 surface show that the mass gain after 500 h oxidation at 800 °C in air is 1.3564 × 10−3 mg cm−2, and the ASR at 800 °C after 500 h oxidation is 9.80mΩ cm2, which is much lower than those of the bare SUS430 substrate and the substrate with deposited MnCo2O4 spinel coating. And the MCCuCe protective coating plays a better role in preventing the diffusion of Cr from the substrate. Further analysis prove that the doping Cu mainly contributes to the electrical conductivity and adhesion to the substrate while the doping Ce mainly improve the anti-oxidation and Cr diffusion resistance. This work determines the optimal doped ratio of Cu and Ce and provides a simple way to prepare the Cu-Ce co-doped MnCo2O4 spinel coatings on the ferritic interconnects, which effectively improve comprehensive performances of MnCo2O4 spinel coatings and helps to accelerate the industrial application of SUS430 ferrite in the SOFCs.