Morphological and Doping Effects on Electrical Conductivity of Aluminum Metal Substrate through Pulsed Electrodeposition Coating of Cu-MWCNT

The demand for more efficient and sustainable electrical systems has driven research in the quest for innovative materials that enhance the properties of electrical conductors. This study investigated the influence of copper (Cu) coating and multi-walled carbon nanotubes (MWCNTs) on aluminum metal substrate through the pulsed electrodeposition technique. Parameters such as the concentration of chemical elements, current, voltage, temperature, time, and electrode spacing were optimized in search of improving the nanocomposite coating. The metallic substrate underwent anodization as surface preparation for coating. Characterization techniques employed included Field Emission Gun—Scanning Electron Microscopy (FEG-SEM) for analyzing coating morphology, Energy-Dispersive X-Ray Spectroscopy (EDS), Raman spectroscopy, and Kelvin probe for obtaining surface electrical conductivity values. Homogeneous dispersion of the Cu-MWCNTs film coating was achieved across the entire surface of the aluminum plate, creating a complex morphology. The doping effect was highlighted by changes in the vibrational characteristics of the nanocomposite, which affected the Raman spectrum dispersion bands. An increase in surface electrical conductivity by ≈52.33% compared to the control sample was obtained. Therefore, these results indicate that the improvement in the material’s electrical properties is intrinsically related to the complex morphology achieved with the adopted Cu-MWCNT nanocomposite coating process.