A membrane-less Glucose/O2 non-enzymatic fuel cell based on bimetallic Pd–Au nanostructure anode and air-breathing cathode: Towards micro-power applications at neutral pH

Herein, the authors propose a miniaturized glucose/O2 n-EFC based on a new direct electron transfer. The anode is a screen-printed carbon electrode (SPCE) modified with functionalized carbon nanotubes (f-CNTs) and cauliflower-like PdAu nanostructures (PdAuNS). The PdAuNS/f-CNT biomimetic nanocatalyst was prepared using a cost-effective and straightforward method, which consisted of drop-casting well-dispersed f-CNTs over the SPCE surface before PdAuNS electrodeposition. This enzyme-free interface was used for glucose electrooxidation at neutral medium (pH 7.4). The electrochemical behaviour of the PdAuNS/f-CNT/SPCE was investigated using cyclic voltammetry, linear sweep voltammetry, and amperometry. Several parameters were optimized and discussed, including the metal precursor concentration (HAuCl4, PdCl2) and the electrodeposition conditions. The cathode for oxygen electroreduction is an air-cathode which is composed of Pt-coated carbon cloth. The electrochemical performances of the anode and the cathode were evaluated separately for glucose oxidation and oxygen reduction, respectively. Both electrodes were then assembled in a membrane-less single chamber n-EFC with an innovative architecture. Electrical characterization of the n-EFC supplied with a neutral buffered solution containing 20 mM glucose showed a maximal power output of 129 ± 11 μW cm-2, a current density of 600 ± 39 μA cm-2 with a cell voltage of 0.35 V, and an open circuit potential of 0.56 V. The proposed electrocatalyst possesses several advantages such as fast response, low cost, reusability, poison-free characteristics, and good stability. Hence, glucose/O2 n-EFC could be of great interest in direct glucose fuel cell applications (e.g., powering mountable/implantable biomedical micro-devices running at low electrical power supply) or in self-powered biosensing.