Research on an Ultrasonic Longitudinal Critically Refracted Wave Detection Method for the Depth Distribution of Stress

Aluminum alloy components typically have structural characteristics such as large size and complex shape, making the in situ non-destructive detection of internal residual stress in these structures a challenge that the manufacturing sector has tried to solve. Ultrasonic longitudinal critically refracted (LCR) waves have shown good sensitivity to normal stress in the horizontal direction and could be used to detect the distribution of internal residual stress in components, offering an advantage not shared by other detection methods. In this study, we investigated the propagation mode of LCR waves in a 2A14 aluminum alloy component and established the characterization model of the average normal stress of LCR waves in different depth ranges. The blocking effect of LCR waves by a groove with a depth equal to twice the wavelength was analyzed and experimentally verified using a machined aluminum alloy test specimen. Then, the propagation depths of LCR waves in the aluminum alloy at different frequencies were determined. A load test on a cantilever beam based on the stress depth distribution model was designed, and the stress characterization model and LCR waves’ propagation depth were further verified by the self-developed LCR wave stress detection system. The test results showed that the LCR wave could accurately detect the depth distribution of stress and could serve as a useful tool for evaluating the depth distribution of normal stress inside aluminum alloy components.