Study of natural aging behavior of Al-0.4Mg-1.0Si alloy with the addition of Sn at different solution heat treatment temperatures

In this paper, the combined effect of Sn addition and solution treatment temperature on natural aging (NA) hardness behavior and microstructure of Al-0.4Mg-1.0Si alloy were investigated by hardness test, scanning electron microscope (SEM) and scanning transmission electron microscope (STEM). The evolutions of clusters characterized by three-dimensional atom probe (3DAP) during initials stages of NA are also investigated based on the slow in formation of clusters due to Sn addition. The results shown that a Sn-rich particles with round shape retained in Al matrix after quenching treatment when the added Sn content exceeds it limit solubility, which will reduce the Mg content of the designed alloy. The suppression of NA can be enhanced with the increase in the adding Sn content and solution treatment temperature, which is strongly related to the delay of the segregation of Mg and Si to form clusters due to more trapping vacancies by Sn atoms. The addition of Sn also revealed that the segregation of Si during NA is earlier than that of Mg atoms. The Si-rich clusters are formed preferentially during initial stage of NA, and Mg–Si co-clusters are formed after long period of NA. The Mg/Si ratio and average size of Sn-containing clusters in the 0.04%Sn and 0.1%Sn alloy are obviously higher than that of Sn-free clusters regardless of the 1 day NA or 14 days NA as more Mg atoms are dragged into Sn-containing clusters due to strong interaction between Sn and Mg atoms.