The model of ring-spun slub yarn based on random fiber arrangement and its application: Part 1. Study on the relationship between fiber distribution and the length of the transitional segment of slub yarn

In this paper, the research on the transitional segment of slub yarn mainly focuses on the length of the transitional segment. Slub yarn was simulated by randomly determining the fiber position with the Monte Carlo method according to the draft principle of ring spinning for slub yarn. The length of the transitional segment was obtained by determining its starting and ending position according to the mass curves of the simulated and real-spun slub yarns. According to the data analysis, the fiber length, acceleration and deceleration time on draft rollers’ velocity, and slub multiple affect the length of the transitional segment. Both the lengths of the left and right transitional segments are all equal. The maximum error rate of the simulated value to the measured value of the length of the transitional segment is approximately 12%. The empirical formula has been established to estimate the length of the transitional segment. Compared with those of the simulated and real spun slub yarns, the error rate of the length of the transitional segment calculated by the empirical formula is less than 10%. The research content of this paper provides a basis for studying the appearance and properties of slub yarn.