Structure-performance relationship of polypropylene/elastomer/carbon black composites as high voltage cable shielding layer

As polypropylene (PP) is a competitive insulating material for next generation high-voltage cable, the corresponding PP based cable semi-conductive shielding layer material needs to be developed. This paper developed an excellent material prescription and proposed an analytical method of structure-performance relationship for the application and the evaluation of PP-based cable shielding layer. First, PP/POE/CB and PP/SEBS/CB composites with different carbon black (CB) loading were prepared and their electrical and mechanical properties were compared. Through thermal analysis technique, crystalline property and thermal stability of the composites were studied in detail. And the synchrotron radiation X-ray scattering techniques were employed to analyze the distribution of carbon black in the blend semi-quantitatively. The analysis result turns out the enrichment of carbon black in POE phase and its instability at high temperature limits its application under cable operation conditions. In contrast, PP/SEBS/CB30phr is recommended for lower thermal deformation, lower PTC effect and better mechanical parameters.