Mechanically strengthened polybenzimidazole membrane via a two-step crosslinking strategy for high-temperature proton exchange membrane fuel cell

To simultaneously increase the mechanical strength and proton conductivity of Phosphoric acid-doped polybenzimidazole (PA-PBI), a facile two-step crosslinking approach is proposed to prepare the imidazole-rich crosslinked polybenzimidazole membranes for high-temperature proton exchange membrane fuel cells (HT-PEMFCs) in this work. Unlike the classic crosslinking approaches that usually enhance mechanical strength of membrane but lead to a decrease of proton conductivity, the mechanical strength of two-step crosslinked membrane improves from 3.93 MPa to 9.62 MPa and proton conductivity increases from 91 mS cm−1 to 183 mS cm−1 at 200 °C compared with pristine OPBI membrane. The promotion should be ascribed to the introduction of PA-affinity sites on crosslinkers and the formation of homogeneous crosslinking networks. Meanwhile, due to the crosslinked networks, the oxidative and dimensional stability of crosslinked membranes are also promoted. In addition, the two-step cross-linking method can avoid the self-reaction between cross-linking agents, thereby obtaining a more uniform cross-linking network, which is of great significance for the use of fuel cells. When the membranes are used in a fuel cells, they exhibited a maximum power density of 448.8 mW cm−2 at 160 °C (H2/Air, without humidification.).