Micro-adhesive structure inspired by tree frog toe pads fabricated by femtosecond laser processing of PVA sponge

Tree frogs of the species Zhangixalus arboreus are known to generate high adhesive force in wet environments due to the microstructure of their toe pads. Inspired by this toe pads, we fabricated a micro-adhesive structure with hexagonal channels (500, 375, 250, 188, and 125 μm per side) on the surface of a polyvinyl alcohol sponge. Femtosecond laser processing was used to create fine grooves on the surface of the sponge. When the sponge is pressed against the object, the liquid in the sponge is released onto the contact surface. In wet conditions, it is important to maintain the proper thickness of the liquid phase between the microstructure and the object, and this is achieved by the sponge. The characteristics of friction (shear force) between soft and hard objects differ from those between hard materials. When the liquid present on the contact surface is very small, the surface tension of the liquid phase causes the formation of numerous microcapillary bridges, which generate shear forces. The shear force was evaluated by soaking the sponge with water, pressing (300, 400, 500 μm) a flat or uneven surface against the sponge, and then sliding (20, 40 mm/s) the object. The maximum shear force was 0.22 N for the flat surface and 0.34 N for the uneven surface. It was found that the shear force became smaller when the structure became too fine. This phenomenon is due to the agglomeration of the microstructures.