Relationship between surfactant content and the properties of microfibrillated cellulose/high density polyethylene composites

Abstract Microfibrillated cellulose (MFC) was uniformly dispersed in high‐density polyethylene (HDPE) using a large amount of surfactant, and composites were prepared after removing the surfactant at different contents. The structural, morphological, thermal, and tensile properties of these composites were systematically investigated. The results demonstrated an asymptotic relationship between the amount of surfactant removed and the number of removal cycles. A negative linear correlation was observed between the surfactant content and the tensile strength, tensile modulus, and storage modulus at −20 °C of the composites, while a positive linear correlation was found with the loss modulus at −20 °C. Excessive surfactant adversely affected the dispersion of MFC, as well as the mechanical properties and thermal stability of the composites. However, when the surfactant content was below 2.8%, its impact on the composite properties was minimal, and the tensile strength, modulus, and thermal stability of the composites were significantly improved compared to neat HDPE. These findings indicate that surfactant pretreatment is an effective strategy for dispersing MFC in non‐polar polymers, and controlling the surfactant content in the final product can effectively tailor the properties of the resulting composites. Highlights Confirms the relationship between surfactant content and MFC/HDPE composite properties. Surfactant content showed an asymptotic relationship with removal cycles. Surfactant content and mechanical properties exhibited a negative linear correlation. Surfactant content and thermal stability exhibited a negative relationship. Surfactant content had minor impact when below 2.8%.