Construction and Test of Baler Feed Rate Detection Model Based on Power Monitoring

The existing methods of measuring the baler feed rate seldom consider the influence of machine vibration on the sensor signal during field operation, which leads to the low detection accuracy and poor stability of feeding quantity detection. We established a feed rate detection model of a baler based on power monitoring of the pickup platform. Through the dynamic analysis of the pickup platform, the functional relationship between the working power of the pickup platform and the feed rate was constructed. A power monitoring system of the pickup platform was developed, and the model construction experiment of the working power and the feed rate was performed. The influence mechanism of different running speeds on the torque noise signal of the power input shaft of the pickup platform was explored. The frequency of the noise signal was mainly concentrated at 0.5–6 Hz and 9–13 Hz employing a fast Fourier transform, and the noise signal was eliminated by the frequency-domain-filtering method. The function model of working power and feed rate of the pickup platform was established based on signal processing, and the determination coefficient R2 of the model was 0.9796. The field experiment results show that when the feed rate of the baler is between 1.6 and 4.88 kg/s, the determination coefficient R2 and RMSE between the actual and predicted feed rate are 0.989 and 0.2, respectively. The relative error range of feed-rate prediction is −9.37–8.77%, which indicates that the model has high detection accuracy and good stability and meets the requirements of feed-rate monitoring of a baler in field operation.