Fabrication of sandwich-like microfluidic chip with circular cross-section micro-channels

In microfluidic chips, most micro-channel cross-section shapes are rectangular or triangular in existing chip fabricating technologies, including hot embossing, lithography, etching, injection molding, etc. However, compared with the above micro-channel shapes, a circular shape has advantages in aspects of fluid flow, droplet generation, heat transfer and blood vessel replication. This paper presents a sandwich-like microfluidic chip with circular cross-section micro-channels. The sandwich-like structure includes three layers. The top and bottom layers are PDMS material while the middle layer is composed of micron glass capillaries (used as micro-channels) with circular cross-sections. The glass capillaries are made of borosilicate tube by a glass heating process. Sphere shaped paraffin wax is used as a sacrificial material to form micro-channel junctions. To test the functions of the fabricated micro sandwich-like microfluidic chip, a droplet generating experiment was conducted in the T-junction chip. The droplet size can be controlled in the range of 20–400 [Formula: see text]m by varying the water and oil flow rates. This proposed microfluidic chip structure has the advantages of short processing cycle, low cost and small flow resistance.