Thermally Induced Cross-Linking of Polymers via C,H Insertion Cross-Linking (CHic) under Mild Conditions

The focus of studies performed so far on the formation of surface-attached polymer networks by C,H insertion cross-linking (CHic) reaction has been largely on photochemical activation. This study describes the thermal activation of the formation of (surface-attached) polymer networks under comparably mild conditions. A novel cross-linker, based on a diazo phenyl ester group, is incorporated into various copolymers, which are subsequently deposited on solid substrates. Upon activation, the cross-linker moieties generate carbene intermediates, which lead to rapid, complete cross-linking of the whole film and simultaneous surface attachment to various organic materials via CHic. Although this system requires only comparably mild conditions (i.e., below 100 °C) to become activated, a long shelf life at room temperature is observed. The presented system might be useful in a wide range of applications, from coatings to rather complex geometries. We demonstrate the covalent binding of protein-repellent thin films to the inner surface of (rubber) tubes and the generation of patterned structures by a "branding iron" approach. For this a hot structure is pressed onto a diazo polymer coated surface, leading in the contact zone to fast cross-linking while in all other areas the polymer remains soluble and is washed off during subsequent extraction.