A Multiobjective Discrete Harmony Search Optimizer for Disassembly Line Balancing Problems Considering Human Factors

Ecological environment and natural resource issues are becoming more and more prominent, which promotes the recycling of waste products for green economy. Disassembly plays a key role in the remanufacturing and reuse of waste products. However, with the rapid development of production automation, designers tend to ignore the fact that manual operation is more flexible. It is of great importance to consider human factors in a disassembly process. This work considers two human disassembly postures, namely standing and sitting. The multiobjective disassembly line balancing problem considering human posture changes is studied. A mathematical model with the objective functions of maximizing profit, minimizing the number of posture changes at a workstation, and minimizing the difference of maximum posture changes between any two workstations is established. The model is solved through a newly proposed Pareto-based discrete harmony search algorithm. Three neighborhood structures are designed to enlarge the search space for better solutions. Furthermore, an elite reserve strategy is used to improve the global optimization ability of the proposed algorithm. Finally, the proposed model and algorithm are applied to cases of different scales of complexities, and the effectiveness of the proposed model and algorithm is verified in comparison with four competitive algorithms.