Hyperbranched boron nitride structure‐based epoxy composite: Simultaneous enhancement of mechanical properties, thermal conductivity, and superior electrical insulation at cryogenic temperatures

Abstract Epoxy resins (EPs) are highly coveted as insulating materials for engineering applications. However, their limited mechanical properties and inadequate thermal conductivity at cryogenic temperatures significantly restrict their range of applications. Herein, a novel approach was introduced for crafting EP composites infused with boron nitride (BN) using hyperbranched polymer (HBP) grafting. The resulting HBP‐BN was uniformly dispersed within the EP and securely bonded to the matrix through robust chemical interactions, significantly improving the property enhancement efficiency of HBP‐BN on EP. Thus, the mechanical strength of EP/HBP‐BN composites was significantly enhanced, with maximum tensile and impact strengths achieved at 6 and 4 wt% HBP‐BN content. These values exceeded those of pure EP by 47% and 22% at room temperature (RT) and increased even more substantially to 72% and 135% at 77 K. Moreover, the composite demonstrated a remarkable 430% improvement in thermal conductivity, reaching 1.1627 W·m−1·K−1, when the HBP‐BN content reached 40 wt%. Simultaneously, EP/HBP‐BN composites exhibit low dielectric permittivity and high volume resistivity, signifying exceptional electrical insulation properties. HBP‐BN substantially enhances the cryogenic properties of EP composites, offering an efficient pathway for the utilization of EPs in engineering applications. Highlights A novel method to enhance the cryogenic properties of EP was introduced. HBP‐BN significantly improves the cryogenic properties in EP composites. The composites are of significant interest for various engineering applications.