Investigation of the Fluid Flow in a Large Ball Valve Designed for Natural Gas Pipelines

Natural gas pipeline networks used for long-distance transportation are expanding quickly, and the construction of special valves with large diameters has especially increased since 2022. The design and manufacturing of the flow control equipment is carried out on a case-by-case basis, in accordance with the parameters required by the beneficiary. In this paper, results obtained by fluid flow simulation with SolidWorks2023 software for a 500 mm diameter trunnion ball valve lead to important information regarding how the fluid flow develops in the intermediary and fully closed positions. The large inner space of the ball allows the development of high-amplitude vortices; thus, the simulation demonstrates that the shut-on/off operation of large-diameter ball valves is mandatory to avoid fast destruction following partial opening. This paper also demonstrates why the metal–metal (MM) sealing with a double-piston effect (DPE) design for seats produces low leakage rates, including for the shut-off position; the pressure field reveals that few gas particles succeed in crossing the upstream sealing zone, and even fewer cross the downstream sealing zone. Additionally, the interpretation of the results explains and highlights the importance of using seats with a DPE design to achieve fire safety, which is required for natural gas pipeline applications.