Microphase Diffusion-Controlled Interfacial Polymerization for an Ultrahigh Permeability Nanofiltration Membrane

The key to improving nanofiltration membrane permeance is reducing its thickness while maintaining high rejection. Herein, a 25 nm thick ultrathin polyamide layer was prepared by a microphase diffusion-controlled interfacial polymerization (MDC-IP) of poly(ethyleneimine) and trimesoyl chloride, which is much thinner than the conventional interfacial polymerization (CIP) polyamide layer. A new formation mechanism for such an ultrathin layer is presented, which included a microphase interfacial reaction and eliminated loose layers due to the confinement of microphase diffusion and the termination of stepwise diffusion. Moreover, the polyamide layer was post-cross-linked to form a stable dual-cross-linked interwoven structure. Such a membrane showed an ultrahigh permeance of 1246 kg/(m2 h MPa), which was 23 times that of CIP membranes. MDC-IP could efficiently control the microinterface between two immiscible phases, which provided a facile way to regulate the membrane at nanoscale.