Solid-state nanocasting synthesis of ordered mesoporous CoN x –carbon catalysts for highly efficient hydrogenation of nitro compounds

Selective catalytic hydrogenation of nitro compounds (NCs) is an attractive challenge with significant research being focused on the development of cobalt (Co)-based nanocatalysts. Herein, in order to achieve high activity and selectivity for the catalytic hydrogenation of NCs and identify the essential active Co-containing sites, a facile solid-state nanocasting approach is developed for the controllable synthesis of CoNx-doped ordered mesoporous carbon materials (denoted as CoNx-OMCs). Compared with the previous nanocasting synthesis of mesoporous catalysts, the current method requires no solvent and relies on melting and interfacial chemical interactions between silica and the precursors for loading and casting, and chemical coordination among the precursors for the formation and dispersion of the active sites. The resulting CoNx-OMCs possess high surface areas (∼941 m2 g-1), ordered mesopores (∼4.0 nm), high N content (∼6.8 wt%) and abundant CoNx sites and fine metallic Co nanoparticles. With molecular H2 as the reducing agent, the optimized catalyst delivers very attractive catalytic activities (100% conversions), selectivities (close to 100% selectivities) and stability (no obvious performance decay after cycling) in the hydrogenation of a series of NCs carrying diverse groups in aqueous solutions under mild conditions. A comparative study clearly reveals that the CoNx sites, not the metallic Co nanoparticles, are the key active sites for the hydrogenation of NCs. The CoNx sites are found to preferentially adsorb nitro groups, thus activating them and promoting their reduction. A detailed study reveals that the high catalytic performance relies on the synergistic cooperation of the catalyst composition and structure, which are tuneable by adjusting the synthetic conditions.