Melt Rheology of Polymer Blends from Melt Flow Index

Abstract Polymer blends have received a lot of attention in recent years due to the possibility of getting compounds with novel and/or different properties through proper marriage of the properties of the respective mono-components. The flow behaviour of blends when subjected to stresses is complex and is often found not to vary monotonically with composition. Mixing rules and mixture theories have been used for estimating melt viscosity of a blend at zero shear rate. However a knowledge of the entire rheogram is desirable for process optimization, process design and trouble shooting. In the present paper a method proposed earlier to estimate the rheograms of polymer melts through the use of the melt flow index has been extended to polyblends. A method for obtaining the melt flow index of the polymer blends at various compositions from the melt flow index of the individual components and the blend ratio has been suggested based on the altered free volume state model. Curves that are coalesced using the melt flow index of the blend at different blend ratios have been presented for a polypropylene-high density polyethylene blend, a high density polyethylene-polymethyl methacrylate blend, a polystyrene-polymethyl-methacrylate blend, a polystyrene-polyacetal blend and a polymethylmethacrylate-polyacetal blend.