Synthesis and characterization of novel sulfonated poly(arylene thioether) ionomers for vanadiumredox flow battery applications

High-molecular-weight poly(arylene thioether ketone) (PTK) and poly(arylene thioether ketone ketone) (PTKK) polymers were successfully synthesized by one-pot polymerization of N,N′-dimethy-S-carbamate masked dithiols with activated dihalo compounds, followed by post-sulfonation using chlorosulfonic acid as the sulfonation agent in dichloromethane solution to give the production of sulfonated poly(arylene thioether ketone) (SPTK) and sulfonated poly(arylene thioether ketone ketone) (SPTKK) with appropriate ion-exchange capacities. The chemical structures were confirmed by 1H NMR, FT-IR and elemental analysis (EA). The thermal properties were fully investigated by TGA-IR. The synthesized SPTK and SPTKK polymers are soluble in aprotic solvents such as N,N′-dimethylacetamide (DMAc), N,N′-dimethylformamide and dimethyl sulfoxide, and can be cast into membranes on a glass plate from their DMAc solution. The proton conductivities of these membranes are comparable to Nafion117 membranes under the same conditions. Cell performance tests showed that the vanadium redox flow batteries (VRBs) assembled with SPTK and SPTKK membranes possessed higher Coulombic efficiencies than VRBs assembled with Nafion117 membranes at the current density of 50 mA cm−2, because of their one-order-of magnitude lower VO2+ permeabilities. In conclusion, these ionomers could be promising candidates as proton-exchange membranes for vanadium redox flow battery (VRB) applications.