Impact of Na-Carboxymethyl Cellulose Binder Type on Hard Carbon Performance and SEI Formation in Sodium-Ion Batteries

The development of hard carbon (HC) electrodes using biobased binders, formulated in water solvent, is of great interest for Na-ion batteries. Five Na-carboxymethyl cellulose (CMC) binders with different molecular weights and degrees of substitution were investigated. The increase in the CMC molecular weight led to an increase in the volume of water necessary for slurry preparation and a decrease in the electrode mass loading. Moreover, the adhesion of the slurry was strongly impacted by the aluminum current collector properties. A high initial Coulombic efficiency, iCE (up to ∼90%), and reversible capacity (up to 334 mAh g –1 at C/10) were obtained in Na half-cells. Post-mortem XPS analyses performed on several electrodes under various conditions allowed a better understanding of the formation and composition of the solid electrolyte interphase (SEI) layer. The genesis of SEI was initially chemically driven: to a small extent, by HC and to a greater extent, by the Na metal. However, SEI formation was mainly governed by the electrochemical-driven degradation of the electrolyte salt and solvent. The SEI layer composed of an inorganic-rich core and an organic-rich shell significantly decreased the resistance of the HC electrode, allowing superior iCE while maintaining high capacity retention (96.2%), after 100 cycles at 1C.