Superhydrophobic Epoxy/Fluorosilicone/PTFE Coatings Prepared by One-Step Spraying for Enhanced Anti-Icing Performance

The icing of glass insulators is likely to cause faults such as insulator flashover, which poses a serious threat to the power system. Traditional deicing techniques have the disadvantage of being costly and inefficient. Herein, polytetrafluoroethylenes (PTFEs) as nanoparticles and epoxy and fluorosilicone resins as binders were blended to construct an anti-icing coating. The superhydrophobic (SHP) epoxy/fluorosilicone/PTFE coatings for anti-icing were successfully prepared on glass slides through one-step spraying. The effect of PTFE mass fraction on the microstructure, on the wettability and on the anti-icing properties of the coatings was investigated. The results showed that the coatings with different PTFE mass fractions had different microstructures. When the PTFE mass fraction was 47.2%, the SHP coating exhibited a uniform rough structure with an apparent contact angle as high as 164.7° and a sliding angle as low as 3.2°. Moreover, the water droplets can bounce back five times with a contact time of only 9.5 ms and a rebound height of 4.58 mm. In the low-temperature environment (−10 °C), the SHP coating displayed good anti-frosting, anti-icing and icephobic properties. The delayed frosting time (1499 s) and delayed freezing time (1295.3 s) of the SHP coating were three and five times longer than those of the glass, respectively. The SHP coating presented an ice-adhesion strength (39.8 kPa) that was six times lower than that of glass. The prepared SHP coating demonstrated potential applications for the anti-icing of glass insulators.