Amine-functionalized SBA-15 in poly(styrene-b-butadiene-b-styrene) (SBS) yields permeable and selective nanostructured membranes for gas separation

New nanostructured hybrid membranes for gas separation have been prepared and characterized for the first time in the literature by using a block copolymer, poly(styrene-b-butadiene-b-styrene) (SBS), and aminated SBA-15. Short mesopore channels, platelet SBA-15 particles with a high surface density of 3-aminopropyl grafts (3.8 nm−2) and modest surface area reduction (45%) were prepared, characterized and used as a filler. The gas transport characterization of the hybrid membranes indicates that with a 10 wt% content of aminated filler, outstanding performances in terms of selectivity and permeability for the CH4/N2 and the CO2/N2 gas pairs can be obtained. In particular, the CH4/N2 ideal selectivity of 7.3 is higher than the values of the existing block co-polymers used for this separation and of mixed matrix membranes described to date in the literature. Membranes with such a high separation factor may enable the exploitation of natural gas with high N2 content and increase the amount of methane that can be economically recovered. The combination of the CO2/N2 ideal selectivity of 53 with a CO2 permeability of 173 Barrer demonstrates that the new hybrid membranes prepared in this study deserve further attention as a practical commercial solution also for the post-combustion capture of carbon dioxide. Finally, the small and flat particles dispersed in the polymer lend themselves to the fabrication of thin industrial membranes with enhanced productivity.