Novel hybrid coating of TiN and carbon with improved corrosion resistance for bipolar plates of PEM water electrolysis

Surface modification of Ti based bipolar plates (BPs) could be an effective solution to prevent the formation of low-conductive oxide film, promote the corrosion resistance and electronic conductivity as well. In this work, a novel hybrid coating composed of nano-sized TiN and carbonaceous phases (TiN–C) was successfully established on a Ti substrate via a combined electrophoretic deposition and thermal treatment process. Various physiochemical characterizations revealed that the coating was uniform, and the formation of the nano-sized TiN and carbonaceous composites reduced the interfacial contact resistance significantly. The potentiodynamic and potentiostatic polarization tests indicated that the hybrid coating TiN–C prepared at 400 °C had a corrosion current density of only 1.41 μA cm−2, which was an order of magnitude lower than that (36.02 μA cm−2) of the bare Ti. Furthermore, the as-prepared coating showed excellent durability in both the simulated PEMWE environment and the PEMWE cell under polarization at 1.7 V for more than 300 h.