Effect of template amounts on the orientation degree and electrical properties of lead-free piezoelectric textured KNN-based ceramics

Textured process is considered an effective way to enhance the performance of piezoelectric ceramics. To obtain lead-free piezoelectric KNN-based ceramics with high performance, ⟨001⟩c-textured lead-free piezoelectric 0.915(K0.45Na0.5Li0.05)–0.075BaZrO3–0.01Bi0.5Na0.5TiO3 (KNLN–BZ–BNT) ceramics with the addition of 5 mol. % NaNbO3 templates were prepared, and the improved piezoelectric properties and thermal stability were expectedly achieved. For textured ceramics, the textured degree is one of the very important parameters and strongly depends on the amount of templates. Therefore, in this work, the effect of the amount of templates on the textured degree and electrical properties of ⟨001⟩c-textured KNLN–BZ–BNT ceramics were investigated in detail. It was found that the templates take a positive effect when the template amount is low, in which the textured degree and electrical properties increased with the amount of templates. In contrast, excess templates could induce a severe shift of stoichiometry within the textured ceramics, accompanied by degraded performances. As a result, for the ceramics with template amount less than 4 mol. %, enhanced textured degree and electrical properties were obtained. When the template amount exceeds 5 mol. %, the textured degree and electrical properties become degraded. The textured ceramic with the 4 mol. % template shows the highest textured degree of 93% and the highest piezoelectric constants of d33 = 360 pC/N and d33∗ = 615 pm/V. Combining a vertical morphotropic phase boundary with an appropriate template amount of 4 mol. %, the ceramics exhibit superior thermal stability within the temperature range of 30–200 °C.