Study on the three-dimensional heat flow field of supercritical nitrogen in a micro-channel plate heat exchanger

Micro-channel plate heat exchanger (MCPHE) has been recognized as a new high-efficiency heat transfer device and widely utilized in the energy field due to its compactness and high heat exchange rate. In this paper, the three-dimensional heat flow field of supercritical nitrogen (SCN2) in a simplified MCPHE is numerically simulated using computational fluid dynamics (CFD) simulation technology. The numerical approach predicts the thermo-hydraulic performance of SCN2 with a relatively good accuracy, by comparing with the published experimental data. Furthermore, the effects of pressure (3.6 ∼ 7 MPa) and mass flux (800 ∼ 1200 kg/(m2∙s)) on the convective heat transfer characteristics of SCN2 are thoroughly examined, especially the heat flow field of SCN2 in different circumferential directions of the micro-channel is revealed. The obtained results show that under the condition of low pressure and high mass flux, the maximum circumferential inner wall temperature appears at 90° of the micro-channel at the same axial position. With an increased mass flux, the maximum inner wall temperature and minimum heat transfer coefficient gradually shifts from 180° to 90°. When the buoyancy coefficient Gr*/Re2 > 1, the buoyancy force is conducive to enhance the fluid heat transfer capacity gathered at the bottom of the micro-channel. Meanwhile, the buoyancy force could make the distribution of thermo-physical properties of SCN2 uneven at the same time. Finally, in view of the obtained data, a new dimensionless correlation is proposed to predict the convective heat transfer process of SCN2 inside MCPHE, and the prediction error is less than 20%. The research outcomes could provide a reference for the optimal design and safe operation of MCPHE.