Challenges and Solutions of Automated Disassembly and Condition-Based Remanufacturing of Lithium-Ion Battery Modules for a Circular Economy

This paper proposes a systematic approach for both, a remanufacturable battery module and an automated remanufacturing station. In the beginning the joints in a battery module are investigated and categorized, followed by an evaluation of alternatives. Based on the evaluation, a novel battery module and an automated remanufacturing station are presented. As a result, it is possible to replace an individual battery cell while maintaining the integrity of the battery module, leading to a value added product that can be brought back to market.