Tissue-like Fracture Toughness and Stress–Relaxation Ability in PVA-Agar-Based Hydrogels for Biomedical Applications

Soft tissues exhibit remarkable stretchability, fracture toughness, and stress-relaxation ability. They possess a large water content to support cellular processes. Mimicking such a combination of mechanical and physical properties in hydrogels is important for tissue engineering applications but remains challenging. This work aims to develop a hydrogel that can combine excellent mechanical properties with cellular viability. The research focused on polyvinyl alcohol (PVA)/agar double-network (DN) hydrogels, fabricated by thermal gelation and freeze-thawing methods. Their mechanical properties were characterized through tension, compression, fracture, and stress-relaxation tests, and their cellular viability was measured through cytotoxicity tests. The results show that the PVA/agar DN gels are highly stretchable (>200%) and compressible (>30%) while containing high water content. The incorporation of agar by 6 wt% improved the fracture toughness of hydrogels from 1 to 1.76 kJ/m². The degree of stress-relaxation, a key indicator of gel viscoelastic properties, improved by roughly 170% with an increase in agar content from 0 to 6 wt%. Cytotoxicity analysis showed that the gels, being physically cross-linked, were able to promote cellular proliferation. This work shows that tough and viscoelastic PVA/agar DN gels are suitable for soft tissue engineering applications, especially cartilage repair.