The impact of frequency and power on the ultrasonic purification of aluminum alloy

In this study, the variations in hydrogen content and oxide content in alloys under 0 W, 500 W, 1000 W, 1500 W, 2000 W, 2500 W, 3000 W, and at 20 kHz, 30 kHz, 40 kHz were investigated. Hydrogen content was assessed using porosity and computed tomography, while oxygen content in the alloy was measured using element analyzer and elemental scanning. Compared to other conditions, the melt had the lowest hydrogen and oxide contents at a frequency of 20 kHz and an ultrasonic power of 2500 W, with values of 0.099 cm³/100 g and 0.0015 %, respectively. Experimental observations also indicate that the variations in hydrogen content and oxide content in the alloy during ultrasonic treatment are almost similar. In most cases, lower hydrogen content corresponds to lower oxide content in the same alloy. This is because hydrogen bubbles and oxides become a single entity. At the same time, ultrasonic purification increases the tensile strength of the alloy to 200.1 MPa and the elongation rate to 0.72 %. This study primarily investigates the relationship between hydrogen bubbles and oxides in aluminum melt under different ultrasonic frequencies and power levels, providing significant reference for the purification of various fluids under ultrasonic fields.