Structure–Performance Relationship of Anionic Polyacrylamide in Pyrite-Containing Tailings: Insights into Flocculation Efficiency

Functional polymeric materials play a critical role in optimizing flocculation and sedimentation processes in mining tailings, where complex interactions with mineral surfaces govern polymer performance. This study examines the structure–performance relationship, which describes how the internal structure of aggregates (e.g., compactness, porosity and fractal dimension) influences sedimentation behavior, specifically for anionic polyacrylamide (SNF 704) in kaolin-quartz-pyrite suspensions at a pH of 10.5. Using focused beam reflectance measurement (FBRM) and static sedimentation tests, we demonstrate that pyrite exhibits the highest flocculant adsorption capacity, inducing a train-like polymer conformation on its surface. This reduces the formation of effective polymeric bridges, resulting in less compact and more porous aggregates that negatively impact sedimentation rates. Increasing the flocculant dosage improves the capture of fine particles; however, at high pyrite concentrations, rapid saturation of adsorption sites limits flocculation efficiency. Additionally, the fractal dimension of the aggregates decreases with increasing pyrite content, revealing more open structures that hinder consolidation. These findings underscore the importance of optimizing polymer dosage and tailoring flocculant design to the mineralogical composition, thereby enhancing water recovery and sustainability in mining operations. This study highlights the role of structure–property relationships in polymeric flocculants and their potential for next-generation tailings management solutions.