Design and optimization of a domestic solar dryer: an analytical approach

Purpose Food loss and wastage is an issue of global concern and the household sector is one of the biggest contributors to this. Solar drying has been explored by many eminent researchers as a solution to this problem but there have been concerns about the lack in designs, higher cost, lower performance, and consumer acceptability. The present research aims to design a small-scale domestic solar dryer by using computer software. Design/methodology/approach Response surface methodology (RSM) and computational fluid dynamics (CFD) are used to design the domestic solar dryer. Initially, design variables (inlet and outlet vent height) are identified and a design of experiments has been created using RSM for set of experimental runs. The experimental runs suggested by RSM were carried out using CFD simulation in COMSOL Multiphysics software and the results were used for optimization of response variables (outlet velocity and drying chamber temperature) in RSM. Findings Outlet vent height was found to be most significantly affecting parameter to both the responses. The optimum values of inlet and outlet vent heights were 0.5 and 2.5 cm, respectively with the overall desirability of 0.728. The model accuracy was tested by conducting a confirmation test as post processing in design expert software. Originality/value Designing a solar dryer is a complex, costly and time consuming process, this study presents an easy, economic and fast method to design a new solar dryer. It would help researchers to design and develop new domestic as well as large size industrial solar dryer.