Network-Based Radial-Gradient Al–Si10–Mg Gyroid Lattice Structures: Manufacture, Mechanical Response and Energy Absorption

The applications of triply periodic minimum surfaces (TPMS) in biomedicine, aerospace and functionally graded materials have garnered significant interest. In order to further explore the possibility of regulating the properties of TPMS-based lattice structures, radial-graded Gyroid lattice structures (GLSs) were constructed and Al–Si10–Mg samples were prepared by selective laser melting (SLM). FEA and compression experiments were employed to evaluate the deformation behavior, mechanical response and energy absorption of GLSs. The introduction of the Johnson–Cook model effectively simulated the deformation and failure mechanism of G-777 and G-791, and both of them showed uniform deformation. In comparison to G-777, G-791 demonstrated enhancements of 19.234%, 33.096%, 49.729% and 15.421% in yield strength, plateau stress, elastic modulus and energy absorption, respectively. Meanwhile, the numerical simulation results were in good agreement with the experimental results. The present study suggests the mechanical properties and energy absorption capacity of GLSs can be regulated by radial gradient. This paper can provide a theoretical foundation for customizing the performance of TPMS-based lattice structures.