Development of Robotic Ankle–Foot Orthosis With Series Elastic Actuator and Magneto-Rheological Brake

Abstract This paper illustrates the development and experimental validation of a robotic ankle–foot orthosis (AFO) with a series elastic actuator (SEA) and a magneto-rheological (MR) brake. First, the biomechanics of a human ankle joint during walking is explained. Next, the hardware design of the robotic AFO is introduced, including its mechanical structure, actuator design and configuration, and electronic system. The SEA is primarily composed of an electric motor, a planetary gearbox, a torsion spring, and a pair of bevel gears. The MR brake can modulate the viscosity of the robotic AFO and generate a large braking torque of 21.8 Nm with a low power of 8.8 W. Additionally, the modeling of the robotic AFO is presented, followed by an introduction to its control; several gait evaluation indices are proposed as well. Finally, a pilot study is conducted to verify the effectiveness of the developed robotic AFO. The experimental results demonstrate that the robotic AFO has the potential to provide dorsiflexion assistance, thus preventing foot slap and toe drag, in addition to plantarflexion assistance for the forward propulsion of the body. During a gait cycle, an average power of 0.23 W is harvested, and an 8% improvement in the system energy efficiency is achieved.