Investigation on the effect of castor‐oil based bio‐resins on mechanical, visco‐elastic, and water diffusion properties of flax fiber reinforced epoxy composites

Abstract Due to the depletion of petro‐based sources and environmental consciousness, researchers are striving to replace synthetic fibers and resins in composites with bio‐sourced ones without compromising their properties. In this regard, the present study investigates the effect of partially replacing epoxy moieties with castor oil based bio‐resins on various properties of epoxy resin and its flax fiber reinforced composite system to achieve sustainable materials, thereby encouraging the bio‐based theme. Base‐catalyzed transesterification was used to synthesize epoxy methyl ricinoleate (EMR) as a low viscous reactive green monomer derived from epoxidized castor oil (ECO). The influence of both ECO and EMR bio‐resin on various mechanical, thermo‐mechanical properties, free mode vibration, and water absorption of epoxy and its composites were studied. The composition with 20% of ECO and EMR was optimized based on stiffness‐toughness balance. The inclusion of 20% EMR significantly escalated the tensile, impact, and fracture toughness properties of epoxy composites by 6.45%, 12.8%, and 14.2%, respectively. The strong fiber‐matrix interface was confirmed by increased pullout adhesion by 21% and 35.1% due to the addition of ECO and EMR, respectively. Dynamic mechanical analyzer revealed a 12% higher storage modulus for EMR modified composites than ECO counterparts. Scanning electron microscope morphology revealed superior interfacial adhesion between fiber and matrix in case of EMR modified bio‐composite, which resulted in a lower water diffusion coefficient than ECO modified bio‐composite. These results showed that the 20% EMR customized epoxy composite is dimensionally stable with improved mechanical properties and may act as a green alternative to petro‐sourced epoxy composites in automotive and semistructural applications. Highlights Effects of castor oil based bio‐resins on epoxy composites are studied. Composites with significant bio‐content (~50 wt%) are developed. EMR modified epoxy composites exhibited improved mechanical properties. A strong fiber‐matrix interface was confirmed by increased pullout adhesion. Reduction in pot life of epoxy was observed on adding ECO and EMR.