Coupled rigid-flexible modelling and dynamic characteristic analysis of electromechanical brake (EMB) units on trains

The electromechanical braking is a novel braking mode, which is the development direction of the electrification and intelligent train braking system. In this paper, a coupled-rigid-flexible model of the EMB unit is developed, and dynamic characteristics of the EMB unit are analysed based on the model. Firstly, assumed mode method is used to describe the axial and torsional vibration of the screw in nut-screw assembly, and lumped mass method is used to describe motions of other components in the EMB unit. Secondly, the EMB unit model is established and simulated in Matlab/Simulink software based on electro-mechanical and rigid-flexible coupling characteristics. Then the model parameters are calibrated by experiment. Finally, the simulated model is studied to analyse the influence of various factors on the dynamic characteristics of the EMB unit. The results indicate that an increment in viscous damping flats the fluctuation of the pushout force. The maximal pushout force decreases and the changing trend of force is different along with the rotational structure damping increases. The flexible vibration of the screw results in higher pushout force, meanwhile the fluctuation of the force is greater with higher braking instruction current value. When the ratio of the screw length to the screw cross-sectional diameter is 30, the pushout force varies along with the friction pairs wear under vibration. The study can provide references for structure design, control design and fault diagnosis of EMB units.