Development of a three-stage process for high coal desulfurization and char yield

Efficient pyrolytic desulfurization with high char yield is a promising yet challenging approach for the cleaner utilization of abundant high-sulfur coal reserves. In this study, we have discovered that a single pyrolysis process under either oxidizing or reducing conditions cannot efficiently remove various sulfur forms while preserving a high char yield. To address this challenge, we propose a three-stage desulfurization process: a low-temperature oxidative pyrolysis (LTOP), a high-temperature reductive pyrolysis (HTRP), and a dry magnetic separation process. LTOP operates in a fluidized bed for only a few minutes to oxidize the diamagnetic pyrite particle surface to Fe2O3 while minimizing char losses. HTRP occurs in another fluidized bed for an appropriate duration to substantially remove organic sulfur while reducing Fe2O3 to highly magnetic Fe3O4 or Fe. Partially magnetized pyrite particles are then removed from the char through magnetic separation. When applied to anthracite coal with a total sulfur content of 4.99%, this process achieves nearly 100% desulfurization for pyritic sulfur and 74.81% for organic sulfur. Ultimately, it recovers 94.5% of the original coal excluding volatiles as char, with 91.6% being low-sulfur char.