Preliminary design and evaluation of a ducted-fan type pipeline robot

Abstract Pipelines are crucial infrastructure supporting human life, yet their maintenance costs are substantial, necessitating the development of time-efficient robotic systems. Therefore, this study proposes an in-pipe mobile robot powered by wind generated using a ducted fan rotor, enabling faster movement within pipelines than conventional methods, e.g., inchworm. Deriving the propulsion force from wind requires analyzing airflow within the pipeline, which is challenging due to the confined space and complexity, especially when considering the presence of robots. Hence, we developed a prototype of a ducted-fan type pipeline robot (DPR) and experimentally investigated duct shapes that enhance the propulsion of the DPR within pipelines. As a result, we identified duct shapes that amplify the propulsion force generated by the ducted fan within pipelines. Additionally, we also experimentally elucidated the relationship between the distance from the pipe’s end and the propulsion force of the robot. Furthermore, we demonstrated the capabilities of the DPR by traversing a pipeline with a diameter of 110 mm, achieving speeds of 1500 mm/s in horizontal pipes and 700 mm/s while ascending vertical pipes. The results show that DRP has the potential for in-pipe inspection.