Activated Carbon-Supported Pt Catalysts Intended for the Hydroprocessing of Lipid Feedstocks: Effects of Support Surface Composition and Impregnation Protocol

This work concerns the preparation of Pt/AC catalysts (Pt supported on activated carbon) and their application to the synthesis of hydrocarbon biofuels through the HEFA (hydroprocessing of esters and fatty acids) route. The key motivation for the work was that catalysts based on sulfided Mo supported on γ-Al₂O₃, traditionally employed in the hydroprocessing of petroleum derivatives, (i) are unstable in the HDO (hydrodeoxygenation) of biomass-derived feedstocks and (ii) can contaminate the resulting biofuels with sulfur. In this context, a systematic study on the effects of preparation conditions on the properties of the resulting Pt/AC catalysts and their performance in HEFA was carried out for the first time. Efficient catalysts were obtained, which led to the complete deoxygenation of lauric acid and coconut oil, yielding products composed primarily of n-alkanes. The highest HDO activity was verified for the catalyst prepared using as a support an AC previously subjected to thermal treatment up to 800 °C in a H₂ atmosphere (which removed most of the surface acidic oxygenated groups), depositing Pt over the surface of this support via wet impregnation using a H₂PtCl₆ solution acidified with HCl. The obtained results showed the great potential of the Pt/AC catalysts for the production of hydrocarbon biofuels through the HEFA route.