Predicting the Pressure Behavior and Sensing Property of Elastic Pressure Exerting and Sensing Fabrics for Compression Textiles

Using compression textiles to exert an appropriate and steady pressure on human limbs is a primary treatment method in the medical area. Compression pressure is a crucial parameter that determines the treatment efficacy. However, there is a lack of pressure-sensing fabrics that can both apply and measure the pressure of compression textiles, particularly the theoretical study of the prediction of the pressure and sensing performance of such a sensing fabric. In this study, based on the developed elastic pressure-exerting and -sensing fabrics and a setup test protocol simulating the pressure-exerting process, the relationships between the displacement of the press head, resultant fabric extension, and pressure were theoretically explored. Two finite element (FE) models, continuum and discontinuous models, were first established to predict the pressure behavior of elastic pressure-exerting and -sensing fabrics. The simulation results present good agreement with the experimental results wherein the pressure generated increases with the increase of the fabric strain in a nonlinear form. Furthermore, with the above FE models for the relationship between fabric extension and pressure generated, as well as the measured electrical resistance of the sensing fabric, a model for the electrical resistance of the sensing fabric can thus be established. Among pressure-sensing fabrics in three different structures, the sensing fabric in sateen exhibits better pressure prediction accuracy and a faster response to the pressure change. Finally, a series of numerical simulations were conducted to investigate the effects of the press head diameter, the unit cell crimp factor of fabric and the fabric pretension on the fabric extension, the resultant pressure, and electrical resistance change. The simulation results show that the pressure decreases with the increase of the press head diameter. The crimp factor and pretension of the sensing fabric also have a significant effect on the pressure and electrical resistance change generated. This simulation approach provides a new theoretical understanding of the pressure behavior and mechanism of pressure-sensing fabrics for future smart compression textiles.