A Study on the Corrosion Behavior of RGO/Cu/Fe-Based Amorphous Composite Coatings in High-Temperature Seawater

In this paper, based on an Fe-based amorphous alloy, four kinds of RGO/Cu/Fe-based amorphous composite coatings with mass ratios of 5%, 10%, 15%, and 20% of RGO/Cu were prepared on the surface of 45# steel by using high-velocity oxy-fuel (HVOF) spraying. The coatings were immersed in simulated seawater at room temperature and at 90 °C for different lengths of time, and their corrosion resistance was tested using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffraction (XRD), and the surface morphology and phase distribution of the samples were observed. The results showed that with the increase in the introduction ratio of RGO/Cu, when the addition ratio reached 15%, the composite coating had the best corrosion resistance. After soaking in simulated seawater at 90 °C for 18 days, the surface of the coating showed slight peeling and crack propagation, but no obvious pitting phenomenon occurred. The corrosion mechanism of the RGO/Cu/Fe coating in high-temperature seawater is mainly that high temperature causes the cracking of the coating, which opens up a transport channel for corrosion media. However, due to the addition of RGO, the corrosion has a certain self-limitation effect, which is mainly due to the toughening effect of RGO on the coating and its effect on extending the corrosion channel.