Crystallization-driven evolution of water occurrence states with implications on dewaterability improvement of waste-activated sludge

This study proposed to improve the dewaterability of waste-activated sludge (WAS) through crystallization-driven evolution of water occurrence states. Primarily, the feasibility of clathrate hydrate (i.e., CO2 hydrate) formation in WAS was examined. The thermodynamic analysis indicated that the CO2 hydrate formation with the excessive water in WAS followed pseudo-first-order kinetics, and fit of the data yielded a kobs value of 3.905 × 10−5 L∙mol−1∙s−1 for 274.15 K. With the water conversion efficiency of 100%, the crystallization-dissociation process of CO2 hydrate significantly improved the dewaterability of WAS in term of capillary suction time (CST) decreasing from 251.5 s to 57.4 s. Also, the relief of gas pressure can induce the hydrate dissociation, which creates a novel way to recycle CO2 gas and save the consumption of chemicals required by sludge dewatering process. Regarding the mechanism of hydrates-based sludge dewatering, the evolution of water occurrence state was investigated. The in-situ synchrotron X-ray computed microtomography visually analyzed the micro-scale porosity and interstitial water of WAS flocs. The model of three-dimensional pore structure was established and the porosity parameters of solid aggregates were determined. It was found that the volume of connected pores and the total pore volume fraction of solid compositions increased. But the mean volume and mean area of isolated pores simultaneously decreased by 14.6% and 12.4%, respectively, which meant that the steric hindrance caused by isolated pores was weakened due to the reduced solid-water contact area. In addition, the crystallization of water caused the reformation of conformation arrangement of vicinal water and solid molecules, which highly organized the water molecules into the crystal structure. Accordingly, an estimation method for vicinal water layer thickness was developed based on atom force microscope. The thickness of vicinal water layer was found to be reduced by 77.4% and the hydration repulsion among solid compositions was correspondingly weakened, which facilitated the aggregation of solid compositions, and the relatively separated hydrate phase and solid phase could be formed. All the above results open up a novel strategy for enhanced water-solid separation of WAS through the crystallization-driven evolution of water occurrence states. As distinguished from the conventional approaches, the hydrates-based sludge dewatering enhances the water-solid separation only with regulating the spatial arrangement of water-solid molecules, but without altering the chemical compositions. Thus, more chances can be created to increase the environmentally friendly attributes related to WAS dewatering.