Concurrent function of high-strength dry carbon fiber as resistive heating element and thermistor in ambient air

Measuring temperature through carbon fiber reinforced plastics requires an implanted contact-based temperature sensor during resistive heating. Implanting the sensor brings about considerable complications in the heat-joining of soft biocompatible Carbon Fiber Reinforced Plastics (CFRPs). In this paper, the concurrent temperature-dependent Electrical Resistance (ER) behavior of Carbon Fiber (CF) tow along with resistive heating is introduced. The temperature feedback from CF tow was investigated in the range of 60–200 °C in the room condition. The process is characterized by high nonlinearity due to complex mode of heat loss, orthotropic and semi-conductive nature of CF, resistivity of contacts, gas-moisture adsorption and ambient changes. In such conditions, experiments were conducted to study the Current-Voltage (I–V), ER-time and ER-temperature in steady-state and transient modes. I–V relationship was non-ohmic and ER-temperature relationship showed negative temperature coefficient at temperatures above 60 °C. Exponential behavior similar to that of thermistors was identified in ER-temperature relationship. The relationship is expressed by Hoge-quartic model, 1 T = a + b ( ln R ( T ) ) + c ( ln R ( T ) ) 2 + d ( ln R ( T ) ) 3 + e ( ln R ( T ) ) 4 , showing the best fit among the conventional calibration equations of thermistor. The reversibility of ER-temperature relationship with maximum error of 16.4 °C was observed. The repeatability of the relationship shows the CF viability of providing concurrent temperature feedback during high-current Joule heating in the room condition.