Gas-permeable and stretchable on-skin electronics based on a gradient porous elastomer and self-assembled silver nanowires

On-skin electronics offers a noninvasive method for continuous and stable signal monitoring, which has played a significant role in healthcare and rehabilitation engineering. However, most present on-skin electronicses are highly restricted by their gas permeability and stretchability due to the materials, fabrication process, and cost. This study develops gas-permeable and stretchable on-skin electronics fabricated via a gradient porous elastomer and self-assembled silver nanowires. The introduction of a gradient porous structure offers the elastomer substrate a good water vapor permeability of 3073.3 g day−1 m−2, which is much higher than the average evaporation rate of water vapor on human skin (432 g day−1 m−2). Additionally, the examined electronic device has no adverse effects on the skin and possesses good stretchability and flexibility (110%, 0.07778 MPa). In addition, it offers excellent fatigue resistance (0.70% electrical resistance change within 1000 stretch cycles). The electronic device achieves conformal and comfortable contact with human skin for a long period of wearing and accomplishes high-quality biopotential measurement with a high signal-to-noise ratio (SNR) during electromyography (EMG) signal detection. The proposed simple fabrication process may supply inspiration for new on-skin electronics used in biological signal detection and rehabilitation engineering.