Multi-Scale Analysis between Microstructure and Absorbing Performance of Thermal Sprayed Fe-(β-SiC/SiO2) Coatings

Abstract This paper describes how effective medium theory and fractal analysis are used to investigate nonlinear microstructure-property relationships in HVOF-sprayed composite coatings produced from nano Fe-(β-SiC/SiO2) agglomerate powders in order to optimize microwave absorption performance. The powder used in the study was prepared by spray granulation and deposited on Fe substrates. The microstructure of the powder and coatings was examined by SEM, the phase structure was determined by XRD analysis, and electrical permittivity and permeability were measured. To simplify calculations, electromagnetic absorption phases in the coating were assumed to be periodically distributed cubes. The results of the study indicate that multi-fractal diffraction in the coating microstructure facilitates the absorption of microwaves and is optimized when the mass fraction of nano βSiC in the composite is 28 wt%.